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Recycling technology, Materials, and Processes

Mixed construction waste

On this page, as recycling experts and a recycling company, we provide you with comprehensive information on the recycling of construction debris and construction and demolition waste. Learn why optimal screening results are so important for the successful recycling of construction and demolition waste. This benefits the circular economy and helps protect the environment.

Recycling plant for construction and demolition waste with conveyor belts and piles of waste.

Your Contacts for Construction Debris Recycling

Our team will be happy to advise you on the screening process and processing of construction and demolition waste.

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Guided Intake

Advice & material check

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1. Material

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2. Mengenangaben

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3. Siebschnitte & Kornverteilung

Welche Siebschnitte benötigen Sie?

4. Wie ist die Aufgabekörnung?

Wie können wir helfen und was möchten Sie optimieren?

6. Ihre Kontaktdaten

SPALECK: BEST SCREENING. BEST INFEED. FOR THE BEST SORTING QUALITY.  

Economically Viable Recycling of Construction and Demolition Waste

The goal is to separate the individual components in order to prepare them for landfilling, thermal recovery, and recycling. The high-quality secondary raw materials they contain are to be reintroduced into the reuse cycle or the production process.

The demands placed on Recycling technology are significant. Large material flows must be recycled. In addition, construction and demolition waste places high demands on the robustness, reliability, and accuracy of the sorting process. Furthermore, the composition of the material is very diverse, so in practice, different sorting machines are combined.

In this context, SPALECK screening machines help ensure that construction and demolition waste and construction debris can be processed with high efficiency. This is because the precise size screening process is a fundamental prerequisite for sorting technology—such as air classifiers, sensor sorters, NIR sorters, and combination sorters—to operate efficiently and reliably separate materials by type.

Applications: Construction Debris Recycling

Top-Notch Recycling Despite Tough Requirements

When processing construction and demolition waste, the sorting results are also crucial. This animated video clearly demonstrates how you can achieve the best results with the SPALECK 3D COMBI screening machine. The secret to success: high-performance 3D screening panels on the upper deck and highly reliable separation of fine particles, sand, and dust in the Flip-Flow screen lower deck.

SPALECK 3D COMBI Screening Machine at a Recycling Plant for Construction and demolition waste and C&D Waste

Screening sizes:

0–10 mm | 10–80 mm | > 80 mm

Yellow recycling plant for construction and demolition waste with conveyor belts.

Example of a screening size for a Flip-Flow screening machine:

0–8 mm | > 8 mm

Flip-flow screening machine for Construction and demolition waste in the production hall of Screening machine manufacturer SPALECK

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Recycling building materials is a team effort

With SPALECK, you have the right partner for your Recycling process. Take advantage of high-performance technology.

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Demolition of a building using an excavator, with construction and demolition waste in the foreground.

How is construction and demolition waste generated?

Focus on Demolition Work

Construction and demolition waste is generated during the demolition, renovation, and new construction of buildings, as well as during road and bridge construction. The majority of construction and demolition waste comes from building demolition projects.

Excavator in Halle processing construction and demolition waste

What is construction and demolition waste?

Construction and demolition waste consists of a wide variety of materials. For example, when a house is demolished, the following are produced:

  • Construction debris
    Concrete, cement, clinker bricks, sand-lime bricks, bricks, ceramics, plaster, tiles and asphalt

  • Wood
    Lumber, formwork, doors, window frames, etc.

  • Metals
    Ferrous and non-ferrous metals such as rebar, steel beams, fittings, pipes, screws, nails, aluminum profiles, cable scraps, etc.

  • Insulation Materials
    Synthetic and natural insulation materials such as mineral wool, glass wool, rock wool, polystyrene, perlite, etc.

  • plastics
    Plastics and films of all kinds, PVC pipes, packaging, covers made of hard plastics

  • Other materials
    Other mixed waste, such as cardboard, paper, glass, carpet materials, construction site waste, dust, contaminants, and other discarded materials
Yellow recycling plant for construction and demolition waste with a conveyor belt.

Process for Treating Construction and demolition waste

Screening sizes:

SPALECK: BEST SCREENING. BEST INFEED. FOR THE BEST SORTING QUALITY.  

How is construction waste recycled?

The goal of recycling construction and demolition waste and construction debris is to recycle and reuse the individual components and secondary raw materials in an environmentally friendly manner.

To this end, the material is first collected and transported to specialized recycling plants. At the start of the Recycling process, a pre-screen can be used for coarse separation and to reduce the load on the subsequent shredder. The shredder then shreds the remaining material that was screened out by the pre-screen. This step helps preserve the shredding equipment, as it keeps components that are too large or mechanically unsuitable for processing by the existing shredder away from the machine. Examples include sections of steel beams, long formwork timbers, or large, heavy concrete pieces.

Magnetic technology is also used to recover items such as rebar, angle iron, and sheet metal, as well as iron screws and nails. Typical examples of magnetic technology include overflow and/or lifting magnets (see also Metal Recycling).

Non-ferrous metals are separated from non-metallic materials (e.g., wood, plastic, glass) using non-ferrous separators, also known as eddy current sorters.

The shredder breaks down the material that was not sorted out by the pre-screen and any manual sorters. The so-called hand pickers sort through the materials as they move along a conveyor belt in a sorting booth using their hands. This allows them, for example, to “fish out” valuable metals or remove parts that would interfere with further processing (e.g., due to their size or material).

The construction and demolition waste is then classified by size using screening machines. SPALECK 3D COMBI screening machines have proven to be very effective for this purpose, as they can classify up to five size fractions and also reliably screen out the fine material.

This is important to ensure that the subsequent sorting technologies—such as eddy current separators, air classifiers, and sensor-based sorting devices—function optimally and can sort the individual components into pure material streams.

So-called combination sorters use, for example, 3D object recognition, color sorting, induction sorting, as well as NIR sorting technology or XRF and XRT sorting technology to separate materials. For example, a red brick can be reliably identified as a red brick based on its three-dimensional characteristics and color.

Recycling helps reduce landfill costs and increase the recycling rates of secondary raw materials.

Optimize Your Construction and demolition waste processing

Test your material for free at the SPALECK TestCenter

Every year, we conduct hundreds of material tests with our customers at the SPALECK TestCenter. The goal: to achieve optimal classification and material feed for the best possible performance of the downstream sorting equipment.

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Innovation Hub for Your Recycling Project

RECOMMENDED BY LEADING RECYCLERS

Put SPALECK technology through its paces. With your material and on two top-equipped Recycling lines. In the TestCenter, we develop solutions for demanding recycling tasks on a daily basis – always together with and for our customers.

SPALECK Recycling Technology for Your C&D Recycling

Optimized for your material
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Economic
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Up to 5 screening sizes
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Industrial slag processing plant with conveyor belts.

SPaleck Screening technology

The Solution for Your C&D Processing

Easily integrate our high-performance Recycling technology into your processing system for construction and demolition waste and commercial waste.

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Discuss with our recycling technology experts for construction and demolition waste

Inform now

Would you like to find out more about the optimal classification of your construction and demolition waste? Or do you already have a specific project in mind? Then let’s talk about your material and the screening process and how it’s fed into the system. I’d also be happy to show you some references and case studies.

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