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Coarse screening & pre-separation

Screening Machines for Fertilizer

For fertilizer production and the manufacture of fertilizer granules, we produce high-performance screening machines with extremely precise screening sizes.

Industrial Screening Machine for Fertilizer Production

Precise Classification

For Consistent Product Quality

Efficient Production

Top-Notch Screening Quality

ModularDESIGN+

100% customizable

Your Experts in Fertilizer Screening Machines

We would be happy to advise you on the optimal design of your fertilizer screening machine.

Suitable for the following types and varieties of fertilizer

Examples of Use

Typical examples of applications for our fertilizer screening machines include the following types and varieties of fertilizer:

  • Mineral Fertilizer
  • Nitrogen Fertilizer
  • Calcium Ammonium Nitrate
  • NP Fertilizer
  • NK and NPK Fertilizers
  • Ammonium nitrate
  • Ammonium sulfate
  • Fertilizer containing urea
  • Phosphate Fertilizer
  • Monoammonium phosphate (MAP)
  • Diammonium phosphate (DAP)
  • Triple Superphosphate
  • Potassium Fertilizer
  • Potassium sulfate
  • Potassium chloride
  • Potassium chloride
  • Lime Fertilizer
  • Lime
  • Magnesium lime
  • Lime Fertilizer
  • Freshly Distilled
  • Converter lime
  • Trace-element fertilizers
  • Selenium Fertilizer
  • Blended Fertilizer
  • but also organic fertilizers such as Compost

We would be happy to advise you on which screening technology is best suited for your types of fertilizer.

You can also take advantage of our SPALECK TestCenter, where we can work together to perform Screening and Classification of your Fertilizer.

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Request a Quote & Information

Quick Inquiry

A screening machine separates fertilizer into different particle sizes.

What is the purpose of screening technology in fertilizer production?

Quality & Environmental Protection

Screening machines play an important role in quality assurance in fertilizer production. They also help ensure compliance with legal requirements for fertilizers. For this reason, they are primarily used for

  • Control screening and protective screening (contaminants, lumps, Sticking)
  • Dust Removal from Fertilizer
  • Size-based classification screening
  • used as granule screening machines
Rendering of a tension-shaft screening machine from SPALECK. Thanks to SPALECK’s modularDESIGN+ concept, all screening machines are 100% optimized for the customer’s specific application and objectives.

Design and Features of Fertilizer Screening Machines

Modular Design for Your Application

Various types of screening machines and machine configurations can be used for the screening process for fertilizer. These include, among others:

Advantages​

SPALECK Screening Technology for Optimal Fertilizer Quality

  • Optimal screening results even with sticky and moist fertilizers
  • Reliable Screening for Inspection and Protection
  • Precise Classification of Fertilizers by Granule Size
  • Clean screening sizes for the highest quality in the final product
  • Efficient and cost-effective production processes
  • Good scalability for high flow rates
  • Adaptable to different fertilizers

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More Information

Optimized and adaptable to different pellet sizes

Fertilizer Classification

As a manufacturer of screening machines, we build machines tailored to your specific applications. In most cases, we can accommodate planned changes in granule sizes by adjusting the screening machine in advance.

One example is a tension-shaft screening machine. Its screening mats can be quickly adjusted when changing batches.

For example, in a single batch, screening can be performed on fertilizer granules with particle sizes of 0–3 mm and 3–8 mm. For another type of fertilizer, the sizes might be 0–2 mm, 2–6 mm, and 6–9 mm. In this case, you simply swap out the screening mats accordingly. You can find a video showing how this works at www.spaleck.de/videos.

A tractor is spreading fertilizer on a field. This illustrates how much fertilizer is needed worldwide.

Designed for high tonnages

Scalable production volumes

Our fertilizer screening machines are often designed to handle high tonnage. The material is typically very demanding; it can be sticky, moist, and abrasive. Typical processing rates are 100 metric tons per hour or even 150 metric tons per hour. Of course, our plant engineering services also include the design and construction of smaller or larger machines.

Comparison of screen fractions in fertilizer production: On the left is the fraction smaller than 2 mm (10% of the total in this project); in the middle is the target grain size of 2–8 mm (89% of the total in this project); and on the right is the oversize grain larger than 8 mm (1% of the total).

Precise Separation of Fertilizer

Example of Use: Lime Fertilizer

With SPALECK screening technology, the precise removal of unwanted fine dust and oversize grains from mineral lime fertilizers is a breeze. In this case, a Flip-Flow screening machine was used to maximize the quality of the final product.

A man in a white shirt is pointing to the right with his finger
A man in a white shirt is pointing to the right with his finger

Fertilizer Production - Why Quality Matters

SPALECK TestCenter

Fertilizer has become an indispensable part of modern agriculture. At the same time, environmental protection must be taken into account. For example, over-fertilization must be avoided.

That is why modern technology is used in fertilizer production. It is only with the help of this technology that the efficiency of the production process for high-quality fertilizer is ensured.

Here at SPALECK, we partner with many leading fertilizer manufacturers and work with them to develop reliable and highly selective Screening technology.

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Together, we optimize your production process