Reduce Costs and Conserve Resources
Through Customized Solutions
Treated process water protects your infrastructure and reduces operating costs. Through precise parameter control, we ensure the availability of your systems, minimize maintenance requirements, and optimize resource consumption—for production without compromise.
Avoid unplanned downtime caused by mineral deposits or corrosion. Precise water treatment protects your sensitive components and ensures the smooth, continuous operation of your production lines by providing conditioned process water.
Significantly reduce your ongoing operating costs through optimized energy consumption and smart water management. Efficient filtration systems and state-of-the-art processes such as reverse osmosis enable highly efficient water recycling. This allows you to drastically reduce both your fresh water consumption and costly wastewater discharge fees. These enormous resource savings, combined with reduced chemical usage, ensure that your system pays for itself particularly quickly.
Ensure the quality of your products. By precisely monitoring water parameters, you can eliminate quality fluctuations in production that may result from variations in the composition of raw water or well water.
Protect your investments. Clean, treated process water drastically reduces mechanical wear on pumps, valves, and seals, which significantly extends the service life of your entire infrastructure.
During operation, the quality of your process water is the key factor in determining the service life of your machinery. Even slight deviations in water parameters can lead to consequential damage. With our specialized water treatment systems and processes, we identify and remove precisely those substances that pose a risk to your processes—ensuring trouble-free operation and increased efficiency.
Not every type of contamination can be easily categorized. Whether it’s special organic contaminants, chemical residues, contaminated wastewater, or cutting-edge hazardous substances like PFAS: We configure our water treatment systems and processes precisely to ensure that even the most challenging parameters are reliably managed. For every contaminant load, we find the most efficient way to meet regulatory limits.
Iron and manganese build up as stubborn deposits in your systems, leading to clogged nozzles and reduced flow rates. Our comprehensive solutions combine, for example, targeted aerobic processes with high-performance filtration systems to remove these substances from well water before they put a strain on your infrastructure.
Excessive salt content has a corrosive effect on metals and leaves stains on workpieces. By using our SPALECK water treatment systems, we precisely reduce conductivity, thereby contributing to a chemically stable process and reliable results in surface treatment.
Mineral deposits drastically increase the energy requirements of your processes. Our water treatment uses highly efficient water softening systems that remove hardness-causing substances from the water. This allows us to optimize the efficiency of your entire water-carrying systems, prevent costly scale buildup, and extend the service life of your filtration systems and production equipment.
In circulation systems, sand, rust, and fine suspended solids act like sandpaper on pipes, pumps, and valves. We integrate robust sedimentation stages and multi-stage filtration systems into your process chain to preserve the mechanical integrity of your pumps and valves.
Microorganisms form slimy deposits that reduce cooling efficiency and shorten maintenance intervals. With our comprehensive water treatment systems, we ensure the microbiological purity of your water treatment process without corroding the materials in your system.
Even the smallest amounts of emulsified oils can damage expensive components in your plant. Using specialized flotation processes, we reliably remove these light substances from your process water, thereby ensuring the service life of your entire industrial filtration systems.
The targeted treatment of process and service water is the foundation for durability and trouble-free production processes. We’ll work with you to determine whether your existing water resources can be optimally treated to meet the specific requirements of your facilities through a thorough initial analysis. Our systems reliably reduce problematic hardness-causing substances and corrosion risks, ensure the availability of your equipment, and sustainably lower your operating costs through optimized maintenance intervals.
First, all undissolved solids—such as sand, rust, or suspended solids—are removed through targeted filtration. Our robust filtration systems serve as the first line of defense, protecting downstream valves and pumps in industrial applications from mechanical wear and premature failure.
In this step, dissolved substances are neutralized. Deferrization, softening, and chemical-physical precipitation and separation lay the foundation for clean pipes, while ion exchange softens the water. This water treatment prevents scale formation and ensures the energy efficiency of your entire infrastructure.
For processes that require the highest level of purity, we rely on membrane technology. Reverse osmosis removes dissolved salts and organic molecules almost entirely. This produces ultra-pure water that prevents corrosion and guarantees perfect surface results.
The final step ensures biological safety. Modern processes neutralize germs and bacteria. This prevents the formation of biofilms in your systems and ensures hygienically sound water treatment and industrial water use.
Every industrial water requirement is unique. We combine proven mechanical technology with innovative chemical-biological processes to tailor your water treatment precisely to your industrial processes. Discover our modular technologies for maximum process reliability and efficiency.
This process uses microorganisms to break down organic contaminants in an oxygen-free environment. It is ideal for concentrated wastewater, reduces sludge production, and often allows for the recovery of biogas for internal energy use.
Through the controlled supply of oxygen, specialized bacteria break down organic matter with high efficiency. This water treatment process ensures stable parameters in process water.
Our mechanical filtration systems serve as the primary barrier against undissolved substances in process water. By using various filtration media, we reliably remove abrasives, turbidity, and microparticles to protect your production equipment and nozzle systems from wear.
When standard filters are insufficient to achieve the required process water quality, the membrane process removes dissolved salts and the finest contaminants at the molecular level. The result is highly pure process water that prevents corrosion and meets the most stringent industrial requirements.
Electrical pulses trigger reactions that bind even the finest colloids and hard-to-degrade contaminants in process water. This technology enables precise treatment in situations where conventional methods reach their limits—efficiently and with minimal maintenance.
Spaleck Wassertechnik GmbH
Robert-Bosch-Str. 6
46397 Bocholt
Phone: +49 2871 2134 – 0
Email: info@spaleck.de
If you have any questions about SPALECK water technology, our experts will be happy to assist you.
Here are some questions about the treatment of process and service water using SPALECK water treatment technology. If you have any further questions, please feel free to contact us.
Yes, our concepts for industrial water treatment are modular. We integrate new stages such as reverse osmosis or flotation cells seamlessly into your existing piping topology and control technology.
Intelligent recycling enables companies to reduce their fresh water requirements by up to 70 % to 90 %. In addition, high wastewater charges and heavy polluter surcharges are eliminated as the water is cleaned and reused internally by specialized filter systems.
Although city water is subject to strict drinking water regulations, it often contains hardness constituents (lime) or chlorides, which lead to corrosion or deposits in industry. Through targeted refinement using reverse osmosis or softening, we adapt the water precisely to your machine parameters, which massively extends the service life.
In industrial practice, process water is usually used for technical purposes (cooling, steam generation, cleaning), while industrial water is often used as an umbrella term for water that does not require drinking water quality but must meet specific process requirements. Both require precise water treatment to prevent damage to the infrastructure.
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